HelioKlischograph K5 — Active Production

MEKA
Gravure

Precision. Engraved.

Gwalior's specialist manufacturer of rotogravure printing cylinders for BOPP bag printing and flexible packaging. Our HelioKlischograph K5 engraves at 9,000 cells per second with ±1 micron accuracy — trusted by India's leading FMCG brands.

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7+
Years Active
250+
Clients Served
9kHz
K5 Engraving Speed
7days
Express Delivery
HelioKlischograph K5 — Live Engraving
HELIOSPRNT BC+ HelioKlischograph K5 · HELL Gravure Systems GmbH K5 READY SPD: 9000 Hz CELL: ±1 µm ENGRaving... MEKA GRAVURE · GWALIOR SERVO DRIVE CYON PRODUCTION CTRL RUN ENG PWR ERR DEPTH µm
9 kHz HelioSprint BC+ HD Gravure Quality ±1 µm Cell Accuracy CYON Software MultiTune Calibration
Our Machines in Action

Watch the
K5 Engrave

See our HelioKlischograph K5 and full cylinder manufacturing line in action. From copper electroplating to precision diamond-stylus engraving — everything in one facility in Gwalior.

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HelioKlischograph K5 — electro-mechanical engraving at 9,000 cells per second
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Copper Electroplating Line — multi-layer deposition for mirror-smooth surface
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Hard Chrome Plating — 10M+ impression durability for BOPP production runs
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Press Proofing — every cylinder trial-printed before leaving our facility
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MEKA Gravure — Factory Tour
HelioKlischograph K5 — Cylinder Engraving Process

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Copper Electroplating Process
Hard Chrome Plating
Press Proofing & QC
K5
HelioKlischograph
9,000 cells/sec
HD Gravure Quality
±1 µm Accuracy
25+
Years of Precision
Gwalior, M.P.
Who We Are

Gwalior's Trusted
Cylinder Makers

MEKA Gravure is a Gwalior-based specialist manufacturer of rotogravure printing cylinders for BOPP bag printing and flexible packaging. Our digital pre-press lab, in-house electroplating, and HelioKlischograph K5 engraving deliver end-to-end cylinder solutions to India's leading FMCG, food, and pharma brands.

K5 Engraving
HD quality, 9kHz speed, ±1µm cell accuracy
Digital Pre-Press
Colour sep., distortion, calibration in-house
Hard Chrome Finish
10M+ impressions, chemical resistant
Press Proofing
Trial print on actual press before dispatch
Talk to Our Team →
How We Work

The 6-Step Cylinder
Manufacturing Process

🎨1
Digital Pre-Press
Colour separation, distortion & calibration using specialist packaging software.
⚙️2
Steel Base Cylinder
High-tensile MS cylinders machined to exact diameter & wall specifications.
⚡3
Copper Electroplating
Multi-layer copper deposition & precision polishing for mirror surface finish.
🔬4
K5 Engraving
HelioKlischograph K5 at 9kHz — diamond stylus engraving every cell to HD quality.
🛡️5
Hard Chrome Plating
Chrome overlay for 10M+ impression durability and precise ink release.
✅6
Press Proofing & QC
Actual press trial print, colour match verification and quality sign-off.
Product Range

Our Cylinder Solutions

★ Core Product — BOPP Specialist
BOPP Bag Printing Cylinders
Precision-engraved on HelioKlischograph K5 specifically for biaxially-oriented polypropylene printing. Cell geometry, depth, and wall profiles engineered for BOPP substrates at high press speeds.
Diameter40 – 300 mm
Max Print WidthUp to 2200 mm
Screen Ruling60 – 175 LPI
Cell Depth15 – 55 microns
Run Length5–10 million impressions
Flexible Packaging
Lamination & Film Cylinders
OPP, PET & LDPE film substrates. Food-grade flexible pouch printing.
SubstratePET / OPP / LDPE
EngravingK5 EM / Hybrid
Coating / Anilox
Coating & Anilox Rollers
Laser-engraved ceramic anilox rollers for flexo and precision coating applications.
TechnologyLaser + Ceramic
ApplicationFlexo / Coating
Refurbishment
Re-Engraving & Repair
Strip, re-plate and re-engrave. Up to 40% cost savings. 3–5 day turnaround.
Turnaround3–5 Days
SavingUp to 40%
Decorative
Embossing Rollers
Custom-texture embossing for PVC flooring, wallcovering, and laminates.
ApplicationPVC / Paper
Custom TextureYes
Why Choose Us

The MEKA Gravure Difference

01
HelioKlischograph K5 Precision
We engrave on the industry's gold-standard K5 machine at 9,000 cells/sec with HD quality. Most Indian cylinder makers use older EM heads.
02
BOPP-Dedicated Cell Geometry
Cell depth, angle, and wall profiles tuned for BOPP substrates — prevents ink skipping, dot gain, and misregistration on high-speed presses.
03
Zero Outsourcing
Pre-press, electroplating, engraving, and press proofing all under one roof in Gwalior. Full accountability, faster turnaround.
04
Free Re-Make Guarantee
If a cylinder doesn't meet agreed specs on press, we re-make at zero charge. No questions asked.
Feature
MEKA
Others
HelioKlischograph K5 machine
✔
✕
BOPP-specific cell profiles
✔
✕
In-house press proofing
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✕
7-day express delivery
✔
✕
Free re-make guarantee
✔
✕
Digital pre-press lab
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✕
Cylinder refurbishment
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Pan-India delivery
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Applications

Industries We Serve

🛍️
BOPP Bags
Rice, cement, fertiliser, pet food — woven sack bag printing
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Food FMCG
Snack pouches, namkeen, biscuit, masala, confectionery
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Personal Care
Shampoo sachets, detergent packs, cream pouches
💊
Pharma
Blister foil, strip packs, child-resistant pouches
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Labels
Self-adhesive labels, holographic laminates, sleeve labels
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Industrial
PVC flooring, decorative laminates, wallcovering
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Beverages
Tetra Pak substrates, juice cartons, milk pouches
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Export Grade
International-standard cylinders for export packaging
Common Questions

Frequently Asked Questions

A rotogravure printing cylinder is a precision-engraved metal roller used in high-speed printing presses. Tiny cells engraved on its surface hold ink, which is transferred directly onto packaging materials such as BOPP bags, flexible pouches, laminates, and films. They are widely used in food packaging, FMCG, pharma, and industrial printing.
The HelioKlischograph K5 by HELL Gravure Systems is the industry's gold standard electro-mechanical engraving machine. It engraves at 9,000 cells per second using a diamond stylus with ±1 micron cell accuracy. This ensures superior HD print quality, consistent cell geometry, and perfectly uniform ink transfer — which directly results in sharper, more vibrant packaging prints for your brand.
Our standard delivery time is 5–7 working days from artwork approval. For urgent requirements we offer an express 3–5 day service. All cylinders are press-proofed in our facility before dispatch to ensure zero surprises on your production floor. We deliver pan-India via trusted logistics partners.
Yes, absolutely. Our cylinder refurbishment service strips the existing chrome and copper layers, re-plates, re-polishes, and re-engraves the cylinder to your updated artwork or refreshed specifications. This typically saves up to 40% of the cost of a new cylinder and is completed within 3–5 working days.
To give you an accurate quote, we need: (1) Cylinder type — BOPP, flexible film, lamination, etc. (2) Cylinder diameter and print width in mm. (3) Number of colours. (4) Substrate — BOPP, PET, OPP, LDPE, etc. (5) Your artwork file (CDR, AI, PDF or TIFF at 300 DPI). You can use the contact form on this page or call/WhatsApp us directly and our team will assist you immediately.
Yes. We supply rotogravure cylinders across India including Delhi NCR, Rajasthan, Gujarat, Maharashtra, Punjab, UP, and all major packaging hubs. Cylinders are carefully packed in protective casing and shipped via trusted freight partners. We also offer installation guidance and remote technical support for first-time press setups.
Get In Touch

Start Your
Cylinder Order

"Every perfect print begins with a perfectly engraved cylinder."

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Registered Address
Gopal Bhawan Sanjay Complex,
Jayendraganj, Gwalior,
Madhya Pradesh — 474009
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Factory Address
Banmore Industrial Area,
District Morena,
Madhya Pradesh — 476444
📞
Phone / WhatsApp
+91-7693847777
✉️
🕐
Working Hours
Monday – Saturday: 9:00 AM – 6:30 PM
Request a Free Quote